Industrial water conditioning is one of the most important work areas in drinking and wastewater treatment facilities. Within the projects for industrial waters, there are:
Water treatment plants for the treatment and conditioning of industrial waters for the development of the activity.
Industrial wastewater treatment plants.
How are these processes carried out? With what elements? Continue reading the post and find out more about this activity that is part of our daily life.
Conditioning of water: the process
The conditioning of industrial liquids in any sector is extremely significant for the company to carry out its activity correctly. The main elements that are part of the process through the filter body are:
- The tank
- Filter vessel or filter floor
- A strainer nozzle
- Inlet and outlet water channels
- Valves and pipes
- Pressure or load meters
There are companies like Ilmap dedicated to manufacturing key parts such as filter nozzles, which without the filtration process could not be carried out. Thanks to this process, some of the particles removed are clays, silts, microorganisms, organic substances, including algae, aluminum, iron, manganese.
The plants in industrial water treatment facilities for the process are:
- Industrial Demineralized Water production
- Industrial wastewater treatment
- Industrial Filters for sand, activated carbon, iron, manganese, lead, and heavy metals.
- Gray water reuse plant.
Customized treatment projects are necessary to design an installation combining different technologies to provide the customer with customized water:
- Food and drink
- Hospitals and health centers
- Metallurgy and mechanical processes
- Pulp and paper
- Pharmaceutical and cosmetic industry
They are materials derived from industrial processes, which for public health reasons and for considerations of economic and aesthetic recreation, cannot be discarded by dumping them without treatment in conventional lakes or streams.
Wastewater treatment consists of a series of physical, chemical, and biological processes that aim to eliminate the physical, chemical, and biological contaminants present in the effluent water for human use. The objective of the treatment is to produce clean (or treated effluent) or reusable water in the environment and a convenient solid waste or sludge for disposal or reuse. It is pretty common to call it sewage treatment to distinguish it from drinking water treatment.
They can be treated within the site in which they are generated (for example, septic tanks or other purification means), or they can be collected and taken through a network of pipes – and eventually pumps – to a municipal treatment plant. Efforts to collect and treat domestic wastewater from discharge are typically subject to local, state regulations and standards (regulations and controls). Often certain pollutants of industrial origin present in the wastewater require specialized treatment processes.
Food industry: The importance of water treatment
Having water treatment plants in the food industry represents great advantages due to the demands of its processes and legal implications. In addition, it contributes to the saving of general maintenance costs or to fines that may be brought against the country’s authorities.
The processes that are developed in this type of companies require high consumption of drinking water, treatment, and channeling of wastewater and generated contaminants. The correct management of solid and liquid waste, which must be disposed of off regularly and efficiently, while monitoring compliance with certain national standards is also part of the process.
The sector corresponding to beverages represents an annual consumption of the order of 22% of the total water. Within this sector is included that of soft drinks.
Efficiency in the use of water in industry
The companies of this food industry can achieve the objective of managing water 100% efficiently through comprehensive treatment systems that allow the channeling of contaminants and the correct elimination of solid and liquid waste present in it, and generated by the operations of this sector.
Companies in this sector have a high consumption of drinking water, and given the processes they manage, they generate a high volume of wastewater. They also contain pollutants typical of the food industry: materials from trawls and washes such as dirt and insoluble particles, animal waste such as bones and hair, fats, and sugars, among others.
The treated wastewater from this industry can be used for many purposes, for which optimal quality drinking water is not essential. What this also allows is that companies can reserve it for every specific task, avoiding waste.
All of this is not only essential for life, but it is also essential for many industries. It is necessary not to diminish the importance of the conditioning of industrial liquids since it is part of our daily life and involves both our health and that of the environment.
What most certainly deserves mentioning is more precise filtration. There is a multitude of ways accomplishing this can be done. What would be necessary is a membrane filter, something like a reverse osmosis filter. Other options would be ultrafiltration, nanofiltration, or maybe even nano cartridge filters. There will be different grades for these methods. In the beginning, there will be crude filtration, and then it will increase in degrees of efficiency until reaching the most excellent level. If someone thinks that means that these filters will need constant renewal, they would be wrong. The methods they use are configured in a way to enable filters to keep going for as prolonged as feasible before cleaning, washing, or complete replacing is required. That is possible because of the gradual filtering it is happening. Let us say we have clay, silt, and sand in the water we desire cleansed. If we attempt to immediately go to the nano level of filtering, it will end up clogged incredibly fast. And that is something we have to avoid.
But, let us say we filter with a cruder method first, clean it of all the sand in the initial phase, before proceeding towards more delicate materials. That is the way finer filtering is done, and that is why these filters can last for so long.
Another thing to contemplate is pressure. It could be that through some incredible happenstance, gravity can be used to enable filtering. But usually, for filters to work efficiently, some pressure system will force the water and materials we wish cleansed to go through the filter itself. Those systems are made to operate under a spectrum of particular pressure. But as the filter starts with that process, the bad thing is that these systems will have increased head loss. That means that if the pressure deviation becomes too big, the pumps will operate at a much less satisfying rate. Then a backwash cycle will commence and block the chance of unwanted particles to go through with the pristinely clean water we need.
Hopefully, it is now clear to everyone that water treatment and filtration are essential in not just residential buildings but in a broad spectrum of industries as well. The removal of contaminants can have numerous benefits. Protecting your health, no matter if you are drinking the water or use it for cooking is advantageous when it comes to preserving the environment too, and that is a matter of extreme importance. And it is necessary for both industrial factories and commercial sites as well. Their value and security are unfathomably connected. Besides that, while it is common in the industries that price rises as we spend more money investing in security., that is not the case with water filtering. The value of operations will unquestionably decline over a long period, and maintenance will be needed not as frequent as some might think. So if you are thinking about spending money on water filtering, you don’t have to think twice. It is both worth the price and essential to your success.